Industrial Electrospinning Machine
The Equipment of Choice for Industrial Manufacturing and Commercialization
The Fluidnatek HT Industrial Electrospinning Machine is the ideal industrial equipment when large scale production and sample reproducibility are needed. This industrial electrospinning line capitalizes on the know-how and experience in the field of materials processing by Bioinicia.
Industrial Electrospinning Machine Features
The Fluidnatek HT provides state-of-the-art features for industrial scale production and commercialization of electrospun products under GMP and reproducible performance. The HT system has been engineered to operate 24/7, leveraging 5,500+ simultaneous needles, a 1.6 meter wide roll substrate, and up to 60 L of solution for uninterrupted processing of large batches. Batch-to-batch consistency is easily maintained, and temperature and relative humidity can be tightly controlled thanks to the environmental control unit (ECU). Some of the safety features include an actively regulated exhaust system to remove solvents continuously and dynamically, along with preventing them from escaping the spinning chamber. If flammable solvents are to be used, the Fluidnatek HT allows you to work under an inert atmosphere (with very low oxygen concentration) to further increase safety aspects to the user and the facility.
Selected Standard Features:
- Industrial scale production unit for product commercialization
- Industrial Roll-to-Roll system
- Touchscreen controls
- Bottom-up configuration
- Primary high voltage power supply for the emitter
- Secondary high voltage power supply for the collector
- Gravimetric controlled continuous solution feeding system
- 10 kg/h+ solution mass flow rate (solution dependent)
- Non-spill quick connectors
- Environmental Control Unit ECU (temperature and relative humidity)
- Single-phase multi-emitter spinning head
- Safety shut-off switches in the access door
- Actively regulated exhaust system
Optional Upgradeable Features:
- Process data hub for recording >100 variables to properly monitor sample production
- Sample thickness measurement in real time
- Gas and solvent vapor-assisted processing
- Engineered accessories to meet application requirements
- Secondary spinning stage with independent power supply
Industrial Electrospinning Production Capacity
580 thousand masks per month
7 Million masks per year
7 Million masks per month
84 Million masks per year
Specifications
| Model |
Fluidnatek HT |
|---|---|
| Maximum width of samples (mm) | 1,600 |
| Maximum number of syringe pumps | N/A |
| Maximum number of needles | 5,500+ |
| Maximum voltage drop (kV) | 120 |
| Maximum volume per batch (mL) | 60,000 |
| Dual polarity | Standard -60 kV |
| Automatable axes | 1 (X) |
| Solvent gas jacket | Optional |
| Taylor cone visualization camera | N/A |
| Ultraclean cabinet (HEPA/ULPA exhaust filtration) | Optional |
| UV-C lamps | Optional |
| Remote ethernet access | Yes |
| Actively regulated exhaust | Standard |
| Relative humidity & temperature conditioning | Standard |
| Dimension, W x D x H (cm) | 900 x 260 x 220 (HT) 300 x 150 x 200 (ECU) |
| More info | Compare with all Fluidnatek Models |