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Xplore Compounder Software

Polymer Micro-compounding

Xplore Compounder Software

A proprietary control and data acquisition software enables comprehensive monitoring and management of the processing system through a connected computer. The software provides real-time visualization of key process parameters, allowing users to observe and track system performance throughout an experiment. Parameters such as temperature, pressure, torque, and speed can be displayed graphically during operation, providing clear insight into process behavior and helping streamline experimental workflows.

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Proprietary Control and Data Acquisition Software

All process data can be automatically recorded and exported in Excel-compatible formats, simplifying data analysis, documentation, and reporting. This capability allows researchers to easily compare experimental runs and maintain detailed records for process optimization and reproducibility.

The software also allows users to adjust system setpoints directly from the PC, providing the same level of control available through the system’s integrated touchscreen interface. Standard processing conditions can be stored as predefined recipes and quickly retrieved for future experiments, ensuring consistent operating conditions across multiple runs.

To further simplify maintenance, the software includes a programmable cleaning cycle designed to thoroughly clean the processing components. This automated routine helps reduce downtime, improves operational efficiency, and ensures reliable system performance between experiments.

Xplore Compounder Software

Product Features

Rheological Analysis Software

An optional proprietary rheological software is available with the Xplore Micro Compounders that provides detailed insight into the material’s behavior during processing. The system continuously generates key processing parameters such as screw torque in the melt, melt viscosity, shear rate, and shear stress, with values calculated as averages over the entire screw length. This provides a realistic representation of the material’s rheological response under actual compounding conditions.

The underlying rheological model is specifically developed for the conical twin-screw extrusion geometry of the Xplore micro compounders. By correlating the measured melt torque with the corresponding shear viscosity, as well as the associated average shear rate and shear stress, the software accurately reflects the true shear environment experienced by the polymer during processing.

Because these calculations are based on precise extrusion and shear conditions, the data generated by the system can be used for reliable thermal and process upscaling. This enables researchers to directly translate laboratory-scale results to larger twin-screw extrusion systems with greater confidence.

Xplore Compounder Software

Product Knowledgebase

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